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DIY Circle Cutting Jig for the Table Saw

So, you love making DIY projects but want to expand your talents further than squares and rectangles. I’m going to show you how to make DIY Circle Cutting Jig for the Table Saw. Yes!! Your table saw.

DIY Circle Cutting Jig for the Table Saw

Hello!! It’s Kristen, from In Her Garage, back again to bring you a super exciting and simple tutorial!

Making circles with the table saw sounds counterintuitive, right? Table saws are supposed to just rip straight lines, but table saws are one of the most versatile tools in your shop and with just a few pieces of scrap wood, you’ll be cutting circles and making gorgeous side tables and decor pieces in no time at all!! Let’s get started making this DIY Circle Cutting Jig for the Table Saw!

Materials:

(I’ve included affiliate links for your convenience. I earn a small percentage from a purchase using these links. There is no additional cost to you. You can read more about affiliate links here.)

3/4” plywood or MDF roughly 12”x12”
3/4” x 1/4” x 10” strip wood (usually ripped from scrap 1″ scrap lumber)
1″ x 2″ x 12” piece of scrap or something similar
Several pennies
CA glue
5/8” brad nails
1 ¼” brad nails or screws
1 ¼” nail for center rotation point

Tools:

Please read through the instructions in their entirety before making this project.

Safety! Before starting, UNPLUG your table saw and completely retract the blade below the level of the table.

Instructions:

The 3/4”x 1/4” strip of wood will be used as a guide for the jig and will travel within the miter slot to the right of the table saw blade.

Standing at the table saw, place a few stacked pennies within the miter slot and lay the strip of wood over the pennies so it is just slightly above the level of the table.

Place a line CA glue on top of the strip of wood and place the plywood on top of it so that the plywood piece is covering the saw blade about ¼”.

Apply weight on top of the plywood and wait for the glue to adhere to both the miter guide strip and the back of the plywood.

While you are waiting for the glue to dry apply the 12” piece of scrap wood to the front edge of the plywood. Simply apply some wood glue between the two pieces and nail it down with 1 ¼” brad nails or screws. This will act as the handgrip for the jig.

By now the plywood and the miter gauge strip of wood have adhered together. Gently lift the plywood and turn it over.

Using 5/8” inch brad nails or screws secure the strip in place being careful not to split it.

Remove the pennies from the miter slot.

Use some fine-grit sandpaper to smooth out the edges of the miter guide strip to help the jig travel smoothly. Applying some paste wax to the bottom the plywood and miter guide strip will also help with smooth travel. (Not necessary, but will help with smooth movement.)

Flip the jig back over placing the guide strip in the miter slot.

Pull the jig back enough to raise the saw blade just above the level of the hand guide. Plug the saw in.

With the saw on push the jig forward to completely cut off the left side of the jig. This will make the jig perfectly in line with the blade and act as a zero-clearance for clean cuts.

Turn off the saw, lower the blade and unplug.

Circle Cutting Instructions:

Using your speed square draw a line in the middle of the jig perpendicular to the saw blade.

Now mark the radius measurement for the circle that you want to make on this line. For example, if you want to make a circle that is 10” in diameter measure to 5” with your speed square.

Tap a 1 ¼” nail into the mark.

Make a mark in the center of the square piece of wood that you’re wanting to cut into a circle. This is easily done by drawing two lines from each opposite corner. The intersection of these two lines in the center of the square.

Drill a small hole through this center point.

Place the 1 ¼” nail through the hole and into the hole on the jig and tap securely into place making sure that the square lies completely flat on the jig. Rotate the piece be sure it spins easily and securely.

Pull the jig back and raise the blade to just above the level of the square to be cut.

Plug the saw in. When operating a table saw always try to stand off to the right side and never directly in front of the blade.

Rotate the piece 45 degrees so a corner of the square overhangs the jig. Turn the saw on and push the jig forward to cut off the overhanging corner. Pull the jig back.

Rotate the piece 90 degrees and repeat until all corners have been cut off.

At this point, you can turn the saw off and wait until the blade comes to a full stop so you can remove the scrap pieces from near the blade. I typically do this for larger circles.

Now continue to rotate the piece, pushing and pulling the jig back and forth until all overhanging corners have been cut off.

Once the piece of wood looks like a very rough circle push the jig forward until the bottom of the piece is in contact with the blade and rotate until the bottom has been cut into a circle.

Push the jig forward slightly and rotate the piece again making a full circle. Repeat until the top of the piece has been cut into a circle.

Pull the jig back and turn the saw off.

Wait until the saw blade has come to a full stop before removing the jig, the circle, or any scrap pieces.

Pretty simple right?! After I made this jig I went on to cut 14 circles for a few tables I was building!!! It was so easy.

Now that you have a perfectly cut circle and a jig that you can use over and over what are you going to make?

Hi! I’m Kristen, from In Her Garage, and I am a self-taught woodworker and DIY fanatic from Minnesota where I live with my husband and our two daughters. Between being a wife, mom and, registered nurse, I try to make as much time for DIY as possible. My love for building came after our family built our current home in 2015. After we moved in, we needed furniture and instead of spending massive amounts of money to order the pieces we wanted I decided that I would build them myself. I started with a buffet table plan from the fabulous Ana-white and quickly set out to remodel my entire home office.

Since then I have started a side business building furniture for the people in my community. I love hearing my clients talk about the pieces they wish they had whether it be a rustic buffet table, a one drawer side table, or a toy box and then making it a reality for them. While starting my small business it made perfect sense that I would document my building journey so I simultaneously launched the In Her Garage blog and I love sharing my plans, tips and tricks.

Making something beautiful with your own two hands through a little preparation and determination is an amazing feeling. I hope to bring inspiration and know-how to those looking to tackle a big or small project.
I am so glad that you found me here and please feel free to connect with me on Pinterest, Instagram, and Facebook to see what I am working on right now.

If you liked this post and want more tips about working with table saws then you’ll love this post on Table Saw Safety Guidelines.

April 15, 2020/1 Comment/by In Her Garage

bedroom, Before and After, Decorating, Furniture, Home Decor, Home Tour, Master Bedroom, night stand, painting, Painting & Antiquing Techniques, ReNew, Trash to Treasure, Tutorial, Upcycling

Updating a Nightstand {Lowe’s Creative Idea}

Updating a Knotty Pine Nightstand | Pretty Handy Girl

The best way to give your room a makeover on a budget is if you can use your existing furniture. Notice that I didn’t say using it “as is”. Heck no! Update your solid furniture by adding moulding, paint and new feet!

(Pretty Handy Dog is already staking his claim on his preferred spot on the new bed.)

When I decided to build our new bed, I wanted to use our existing nightstand and vanity to save money. But, the nightstand was a little too short for the new bed height. By adding new feet and painting it the same color as our new bed, I was able to give the knotty pine nightstand a second life.

(I’ve included affiliate links for your convenience. I earn a small percentage from a purchase using these links. There is no additional cost to you. You can read more about affiliate links here.)

Materials:

Optional:

Scrap 2×4 pieces of lumber to brace base
Kreg jig and pocket screws
Drill

Instructions:

Start with a solid night stand. She may have some dated curves, but that’s nothing a little baseboard moulding can’t fix!

Remove the drawers. Clean out any dust bunnies and lost love letters out of the back.

Cut an interior facing 45 degree angle into one end of the baseboard moulding. Line up the bevel against one end of the front of the nightstand. Mark the opposite corner of the base where you need to cut. Read more

August 25, 2014/24 Comments/by Brittany Bailey

Painted Vanity Nightstand | Pretty Handy Girl

In the quest to makeover our master bedroom and save money, I’ve been painting several pieces of furniture to coordinate with the new bed I built.

One of the pieces I painted was this small desk that doubles as a nightstand. Our bedroom isn’t very large and our master bathroom is even smaller than what can be described as a “master” anything! Doing my hair and makeup in our bathroom isn’t a viable option, especially when both Pretty Handsome Guy and I wake up at the same time. When I saw this little desk at a local thrift store, I grabbed it. Especially because she was only $20!

She had lots of age, but not much character.

However, she was the perfect size and had just enough storage for a makeup vanity.

With a light sanding, primer and a coat of Benjamin Moore Advance paint, she is now showing her more glamorous side. Read more

July 25, 2014/15 Comments/by Brittany Bailey

Painted Lampshade & a Quick Guest Room Makeover | Pretty Handy Girl

My mom was coming to visit his month. Since she’s a repeat guest, I wanted to give the guest room a little mini makeover for her. With the addition of some new pillows, curtains and a painted lampshade I gave it a new look in an afternoon.

Here’s the before:

And the after: Read more

October 30, 2013/11 Comments/by Brittany Bailey

Faux Zinc Painted Chalkboard File Cabinet

This summer I was thrifting with a few friends and stumbled across an ugly cabinet at the Goodwill. The metal chest had extra wide and deep storage, but the worst colors imaginable! The hot pink and mint green were disguising the true potential of the chest, but like a color-blind dog, I was able to see beyond its garish appearance. In my mind, I pictured a vintage metal cabinet with a faux zinc side and chalkboard drawer fronts.

I scooped it up and brought it home. Then the poor chest sat in our garage for months and months until I had a chance to work a little spray paint magic and turned it into….this thing of beauty:

Yes, that is the same chest of drawers! You could do the same transformation.

Materials:

(I’ve included affiliate links for your convenience. I earn a small percentage from a purchase using these links. There is no additional cost to you. You can read more about affiliate links here.)

Instructions:

Clean off the drawers. Remove any dirt or debris (I actually had to use a little Goo Gone to get rid of some sticky residue. But, lemon essential oil will also work for this task.)

Remove the drawers from the chest. Tape over the drawer glides and slides. Mask off the drawer sides and insides by covering the drawers with tape and craft paper, leaving only the drawer fronts exposed.

Spray paint the chest and drawers with automotive primer. (I prefer the automotive primer because it sticks to metal and can withstand a lot of abuse.) Let it dry.

Spray paint the drawers with chalkboard paint. (Use three fine coats of paint instead of one or two heavy coats.) Set them aside to dry.

Adding a Faux Zinc Texture:

This is the most exciting part of the tutorial. I created this technique by trial and error and I’m excited by how well this method works for creating a faux zinc texture.

Getting a faux zinc texture is really easy. Just have some gloves on and use a crumpled up piece of craft paper. (A loose crumple works best.)

Spray paint the chest with a thick coat of the hammered silver spray paint, (but not so thick that it runs). Let the paint get tacky by waiting a few seconds. Then use the crumpled piece of craft paper to blot into the wet paint.